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CNC Wire Cut EDM

Electronica Machine Tools Ltd., pioneered CNC wire cut EDM technology in India. In 1986 Electronica introduced first indigenously developed CNC wire cut EDM machine in India. Since than Electronica with its strong R&D setup introduced different models to suit variety of customers and applications. Our range of CNC wire cut EDM includes maxicut EDM, F series EDM, S series EDM and electric discharge saw.

 

Maxicut EDM  We offer maxicut EDM, ecocut EDM and sprintcut EDM. Our range of EDM are available with following specification: Maxicut X x Y: 300 x 400 mm Max workpiece height: 200 mm Max table size: 440 x 650 mm Max cutting speed: 120 mm2/min Taper: ±30º over 50 mm Best surface finish: 0.8 µRa e Pulse technology Ecocut X x Y: 250 x 350 mm Max workpiece height: 200 mm Max table size: 370 x 600 mm Max cutting speed: 70 mm2/min Taper: ±5º over 100 mm Best surface finish: 1.2 µRa Compact footprint e Pulse technology Sprintcut X x Y: 300 x 400 mm Max workpiece height: 200 mm Max table size: 440 x 650 mm Max cutting speed: 160 mm2/min Taper: ±30º over 50 mm Best surface finish: 0.8 µRae Pulse technology

F Series EDM  We offer ultracut F series with flush machining technology. Our range of ultracut F series with flush machining technology include F series EDM, ultracut F1, ultracut F2 and ultracut F3. Ultracut F1 High precision 5 axes CNC X x Y: 400 x 300 mm Max workpiece height: 250 mm Max table size: 650 x 440 mm Max cutting speed: 210 mm2/min Taper: ±30º over 50 mm Best surface finish: 0.4 µRa ae2 Pulse technology Ultracut F2 High precision 5 axes CNC X x Y: 600 x 400 mm Max workpiece height: 300 mm Max table size: 870 x 580 mm Max cutting speed: 210 mm2/min Taper: ±25º over 100 mm Best surface finish: 0.4 µRa ae2 Pulse technology Ultracut F3 High precision 5 axes CNC X x Y: 900 x 650 mm Max workpiece height: 400 mm Max table size: 1210 x 890 mm Max cutting speed: 210 mm2/min Taper: ±25º over 100 mm Best surface finish: 0.4 µRa ae2 Pulse technology

S Series EDM  We offer ultracut S series with submerged machining technology. Our range of ultracut S series with submerged machining technology include S series EDM, ultracut S1, ultracut S2 and ultracut S3. Ultracut S1 High precision 5 axes CNC X x Y: 400 x 300 mm Max workpiece height: 250 mm Max table size: 670 x 490 mm Max cutting speed: 220 mm2/min Taper: ±30º over 50 mm Best surface finish: 0.4 µRa ae2 Pulse technology Ultracut S2 High precision 5 axes CNC X x Y: 600 x 400 mm Max workpiece height: 300 mm Max table size: 870 x 580 mm Max cutting speed: 220 mm2/min Taper: ±30º over 50 mm Best surface finish: 0.4 µRa ae2 Pulse technology Ultracut S3 High precision 5 axes CNC X x Y: 900 x 650 mm Max workpiece height: 400 mm, 500 mm (Optional) Max table size: 1210 x 890 mm Max cutting speed: 220 mm2/min Taper: ±25º over 100 mm Best surface finish: 0.4 µRa ae2 Pulse technology

Electric Discharge Saw  Introduction: We offer electric discharge saw after extensive R & D for the past 30 years in the field of electric discharge machining introduced high-speed sawing machines using the electric discharge principle for cutting all metals, including exotic ones. Applications: Electric discharge saw is ideal for aeronautical engineering, metallurgical and research laboratories and defense workshops. Operation philosophy: The electric discharge saw (EDS) equipped with an electrically charged belt, is used for sawing a work piece, 200mm (EDS200), 400 mm (EDS 400 model) or 1000 mm (EDS 1000 model) in height and width. The electrode of EDS Machine is a mild steel band welded into endless loop, run around two pulleys one on each side. During running, the steel band electrode has to be negative pole and the work piece to be a positive one. The dielectric fluid (water solution including a bit of silica acid soda) is poured on the electrode and the work piece during sawing. This dielectric forms an insulating film over the surface of the work piece. The electrode approaches the work piece, the edge of the electrode scratches the film on the positive pole of the work piece and then sawing is achieved by repeating a short period of spark discharge caused between the negative and positive poles. The sawing operation done by the above process has following advantages over the mechanical cutting done by machines like band-sawing machines. A good efficiency for sawing is achieved, if material has good electrical conductivity. No relation with hardness, resistant strength, work hardening, tenacity etc. A small zone is affected by heat on both sides of belt, which is about 0.5 mm in width due to a short period of electric discharge. As the sawing force is very small, i.e., 300--500 gms per sawing width of 10 mm, the clamping of the work piece is very easy. Running expenses are very low & economical i.e. consumption of the electrode, dielectric and electricity etc. The above special features are the most suitable for sawing materials such as hardened tool steel, super heat resistant alloy, nickel, titanium, tungsten etc.